With 3D printing it is possible to create very complex shapes and geometries which would otherwise be impossible to create by hand. RSA Technology has the skills and experience to design objects optimised for 3D printing to ensure consistent results in a range of thermoplastic materials such as PLA, PETG and ABS. This includes carefully selecting bed and filament temperature, managing the generation and placement of support material, and optimising the orientation of objects on the printer bed so as to align the print layers for maximum strength.
RSA Technology makes extensive use of FreeCAD software with a combination of Constructive Solid Geometry (CSG) and Boundary Representation (BREP) methodologies. In combination with Python scripting language this allows models to be parameterised so as to be able to print different size and aspect ratio versions of the same model whilst maintaining the correct tolerances and wall thicknesses.
3D printing is also very useful for rapid prototyping of equipment enclosures and cases, and even for small scale production. RSA Technology can print items up to 300 x 300 x 400mm and has extensive experience of designing and printing snap-fit fasteners and threaded metric fasteners (to ISO 965-1 tolerance classes).